Get u341e transmission valve body manual pdf file for free from our online library pdf file. If you can change your transmission filter, you can replace the valve body, or give it to a good vwaudi independent to do. Complete clutch sets free delivery possible on eligible purchases. Sonnax transmission valve volkswagen 01m 01n 01p valve body. The worn bore can be salvaged using sonnax oversized boost regulator valve 11994005kfor 01m, 01n and 01p units or 11994007kfor 096, 097 and 098 units. Transmission repair manuals vw 01m, 01p instructions for. Using low air pressure, blow the chips free before removing the reamer. Sonnax transmission parts for vwaudi 01p applications. These valve bodies wear out and this kit address most of the repair but can not fix extremely worn out valve bodies. Class 150 gate valves consist of a square joint in 2 and an oval one for all other sizes. Detach hose from combivalve at air cleaner upper section arrow. The valves shall have an iron body, bonnet, and oring plate. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Simply selection the type of gearbox, and go to a web page with repair manual information.
This bore should be inspected for wear on every rebuild. Spring installs into the case, followed by the thermal. We remove and clean all pieces and parts in the valve body. Wiring harness is attached to valve body in gearbox. Remove intake manifold complete with intake manifold lower section and throttle valve control module page 159. All computer codes must be cleared before rebuilt valve body or transmission is test driven. Subsequently there were modifications with the increased gears which intended for the 2,8 liters powerful sixcylinder engines. To repair this, the transmission must be the 01m transmission is a specialized transmission used only on volkswagen. Zpak by raybestos 4l60e 700r4 34 high performance friction plates.
Tool07 hydraulic transmission tester test the transmission with fluid under pressure, the hydraulic tester simulates operating conditions in the unit and finds problems. Valve is bubbletight at all pressures up to the full rated pressure 200psi 4. Zf suggests this be replaced on every valve body rr. Information about rebuild transmission vw 01m, 01p initially automatic transmission of vw automatic transmission 01m intended for engines no more than two liters. Remove steel spring arrow and lever from selector shaft in transaxle. Vw 01m transmission rebuild manual vw 01p transmission repair manual. Some fluid will run out when you remove the valve body. The overall seal heights on these vary depending on application. We fix warped the valve body hafts by flat sanding the valve body and checking for warpage.
This walks the manual valve out so you can unhook and hook the manual valve a litte easier. There are two little t20s and a bunch of large t30s. Valve body layouts such as those seen in this catalog are. Remove power steering pump with bracket and secure to body with wire hoses remain connected. The wedge shall be totally encapsulated with rubber. Meenan transmissions dot com or call 215 eight five five five one two three this video is of a 2003 volkswagen eurovan transmission. After hooking up the manual and bolting the valve body back you want make sure the manual valve it hooked up to the shifter linkage. Tcc on manual 1 range 1st gear valve body mapping passage i. Valve body replace the valve body if any of the selector elements is scorched. Route selector lever cable free of tension, insert in cable sup. At this point pull the torx bolts out of the valve body.
Tubing securely seated molded grooves hold the tubing securely in the proper position. Detach hose from combi valve at air cleaner upper section arrow. Your transmission, computer and wiring need to be in good shape. Line pressure test, stall test, valve body replacement, clutch air pressure test, re adjust selector manual shaft. List of workshop manual repair groupslist of workshop manual. There are three different 01m valve bodies over the years, plus a tiptronic variation. The gap between the valve plunger and the valves anvil is slightly smaller than the tubings outer diameter. Do not remove input gear assembly, unless bearing or gear damage is present. For ease of installation, the valve body may be rotated 360 degrees and has a choice of three inlet port locations. Valve is capable of bubbletight seal at twice the rated pressure 400psi for short periods of time. Volkswagen 01 technical service information atsg automatic transmission service group pdf free online. Zf 5hp24 automatic transmission spare parts catalog pdf free online the specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication.
Once you verify this you want to now adjust the manaul valve to the replacement valve body. Take the torx bolt out and pull the manual valve gently out of the valve body. Volkswagen 01m manuals manuals and user guides for volkswagen 01m. Valve complies with underwriters laboratory standard ul 262. Atsg manual 01p free ebooks download books in pdf, epub. Vw eurovan transmission meenan transmissions dot com. This is a complete valve body and solenoid kit and filter kit. Sonnax transmission products catalog canada wide parts. Please keep in mind that this kit will not fix all valve body issue sometimes. A clutch piston travel and free clearance test is required. We fix the valve body the correct way only with over 25 years building transmission experience and tech support. Easy tube insertion the tubing entry area of the valve body is contoured to guide the tubing into its seat.
Body and bonnet gaskets the design of the bodybonnetgaskets varies depending on the class of the valve. Transmission service repair manuals pdf online download. The 01m designated transaxle, shown in figure 1, fust appeared hi the 1995 model year and was used hi a wide variety of the volkswagen car lines along with various engine combinations, including the 2. Depending on the valve service it can be supplied flatface gasket with graphite or ptfe. Download pinch me pdf ebook pinch me pinch me ebook author by sarojini sinha pinch me ebook free of registration rati pinch hit4esp you may have heard about the njea program teacher for a day, which invites members from the community such as the mayor. Please call or email us to order complete transmissions. The compact sizes of a transmission of vw 01m allowed to mount with ease it. Before reaming any bores, inspect the main pressure regulator valve. Secure manual selector valve so that it cannot fall out. A valve body is the complete assembly to include components that may be in a valve body kit.
Premium valve bodies carry a limited lifetime warranty from valvebody xpress. Tool02 valve body ratcheting plug adjustment tool part no. Advantages shift comfort driving pleasure increased through improved control of gear changes. Valve body kits free delivery possible on eligible purchases. Remember if you have a damaged transmission, metal, friction material in pan this will not fix your issues. Sonnax transmission parts for vwaudi 01m applications.
Zf 5hp19 transmission repair manual pdf free online this manual. This is done using seven solenoids located on the valve body. Disconnect power steering lines from right engine support. Vwaudi special tools 096, 097, 098, 01m, 01n, 01p valve body loom conducting foil removal tool part no. The control valve is based on versas b series brass valve which is field proven with years of reliable service in push button applications. To align the valve body for reaming with all the fseries tool kits, follow the vbfix instructions. Clutches clutches k1, k2 and k3 should initially be dismantled only for cleaning. Jan 30, 2018 meenan transmissions dot com or call 215 eight five five five one two three this video is of a 2003 volkswagen eurovan transmission. Sonnax transmission valve volkswagen 01m 01n 01p valve.
Here is the access download page of u341e transmission valve body manual pdf, click this link to download or read online. We stripped the vb and fitted all components from the. So if you get a warranty transmission replacement at nc, great. A valve body kit contains components to repair or modify a valve body but is not the complete valve body. Helps determine if further repairs are needed we had a 2008 range rover diesel 157,500 km with drivability issues. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts.
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